1. Perform initial positioning and calibration of the workpiece
Place the two workpieces to be joined on the support positions of the roller frame. Use visual inspection or auxiliary measuring tools to preliminarily adjust the workpiece axes to keep them basically aligned. Adjust the support height of the roller frame to ensure that the joint end faces of the two workpieces are on the same horizontal plane to avoid joint deviation due to height difference. Clean impurities and burrs on the joint end faces of the workpieces to prevent foreign matter from affecting the fitting accuracy, laying the foundation for accurate jointing.
2. Automatic correction using the centering mechanism
The machine's automatic centering function is activated, and sensors detect the deviation between the workpiece's actual position and the preset axis. The centering mechanism drives the rollers to fine-tune the position based on the detection data, pushing the workpiece slowly until the axis is aligned, reducing errors caused by manual adjustment. The workpiece is kept stable during the centering process to avoid further position deviation caused by violent movement, ensuring accurate correction.
3. Accurately set operating parameters
According to the workpiece specifications and docking requirements, set the appropriate rotation speed in the control system to ensure smooth rotation of the workpiece and facilitate observation of the docking status. Adjust the clamping force of the rollers to prevent the workpiece from slipping or shifting during rotation, and prevent deformation due to excessive pressure, maintaining a stable docking posture. Use the parameter save function to record the adapted parameter settings for direct recall when docking similar workpieces.
4. Strengthen dual-wheel synchronous control
Ensure that the speed of the driving wheel and the driven wheel is consistent to avoid relative displacement of the workpiece end faces due to speed differences. Through the precise design of the transmission mechanism, the operation synchronization of the rollers on both sides is guaranteed, so that the workpieces rotate evenly and the docking parts always maintain the corresponding position. The operation status of the rollers is monitored in real time. If synchronization deviation is found, it will be corrected in time through the control system to maintain a stable docking rhythm.
5. Verify with auxiliary detection tools
Use tools like laser alignment tools or dial indicators to monitor alignment deviations in real time, providing precise data references for adjustments. Observe the uniformity of the gap during workpiece rotation, and fine-tune the roller position to eliminate any excessive gaps. After initial alignment, perform a static test to confirm that alignment accuracy along the entire circumference meets requirements and ensure that alignment quality meets standards.
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